Variable Flow
What is a “Variable Flow” Steam Injection Heater?
The Pick Variable Flow Steam Injector mixes medium-to-high pressure steam with cold water and delivers instantaneous hot water at a precisely controlled temperature over a wide range of water flows.
It is used to accommodate wide variations in demand and frequent start-stop applications and is ideally suited as a central heating system for multiple use points such as hose wash-down stations or plant sanitation. Standard systems can handle 12:1 water flow turndown or designed with dual control valves for up to 100:1 water flow turndown.
The Variable Flow system is ideal for replacing inefficient heat exchanges, storage tanks, steam spargers, and problematic individual steam/water mixing stations.
A mix of medium-to-high pressure steam
with cold water to deliver instant hot water
Eliminates harmful vibration and steam hammer
- Widest operating range of any steam injection heater
- Smooth, quiet operation within acceptable dBA limits
- Precise, accurate temperature control
- Complete absorption of steam into liquid at point of contact
- Not dependent on high velocity mixing in downstream piping
- Low liquid pressure drop
- 100% heat transfer – cuts fuel costs up to 30% compared with indirect heat exchangers Features
- Steam capacity ratings from 700 to 35,000 lbs/hr
- Available in 316 stainless steel, carbon steel, cast iron or special alloys upon request
- Complete instrumentation available
- Over 70 years of experience in design, installation and service of steam injection heating systems
Applications
- CIP Reactor Vessels
- Pasteurizers Centrifuge or filter back flush
- Jacketed Kettles Tempered Water
- Tank Filling Retorts
- Tank Car Heating/ Washing Extruders
- Slurries Sterilization
- Green Liquor Heating Liquid-to-Liquid Mixing
- Felt Washing Condensate Mixing
- Boiler Feed Water
- Multiple Hose Stations Filter Back Flush
- Plant Sanitation Freezer Coil Defrosting
- Can Topping Laundries
- Can Washing Industrial Process Water
Compact System
Steam Injection Heater
Easily Customised