Aston Technology

Variable Flow

What is a “Variable Flow” Steam Injection Heater?

The Pick Variable Flow Steam Injector mixes medium-to-high pressure steam with cold water and delivers instantaneous hot water at a precisely controlled temperature over a wide range of water flows.

It is used to accommodate wide variations in demand and frequent start-stop applications and is ideally suited as a central heating system for multiple use points such as hose wash-down stations or plant sanitation. Standard systems can handle 12:1 water flow turndown or designed with dual control valves for up to 100:1 water flow turndown.

The Variable Flow system is ideal for replacing inefficient heat exchanges, storage tanks, steam spargers, and problematic individual steam/water mixing stations.

Variable Flow Steam Injection
Variable Flow Steam Injection Ireland

A mix of medium-to-high pressure steam
with cold water to deliver instant hot water

Eliminates harmful vibration and steam hammer

  • Widest operating range of any steam injection heater
  • Smooth, quiet operation within acceptable dBA limits
  • Precise, accurate temperature control
  • Complete absorption of steam into liquid at point of contact 
  • Not dependent on high velocity mixing in downstream piping
  • Low liquid pressure drop
  • 100% heat transfer – cuts fuel costs up to 30% compared with indirect heat exchangers Features
  • Steam capacity ratings from 700 to 35,000 lbs/hr
  • Available in 316 stainless steel, carbon steel, cast iron or special alloys upon request
  • Complete instrumentation available
  • Over 70 years of experience in design, installation and service of steam injection heating systems

Applications

  • CIP Reactor Vessels
  • Pasteurizers Centrifuge or filter back flush
  • Jacketed Kettles Tempered Water
  • Tank Filling Retorts
  • Tank Car Heating/ Washing Extruders
  • Slurries Sterilization
  • Green Liquor Heating Liquid-to-Liquid Mixing
  • Felt Washing Condensate Mixing
  • Boiler Feed Water
  • Multiple Hose Stations Filter Back Flush
  • Plant Sanitation Freezer Coil Defrosting
  • Can Topping Laundries
  • Can Washing Industrial Process Water
Variable Flow Steam Injection Ireland

Compact System

Variable Flow Steam Injection Ireland

Steam Injection Heater

Variable Flow Steam Injection Ireland

Easily Customised

Variable Flow Steam Injection Ireland

Variable Flow Video